LEVELROCK Brand Floor Underlayment Case Study
 
Los Altos Hills Home
(New luxury home)


LOCATION
Los Altos Hills, Calif

PRODUCT
LEVELROCK Brand Floor Underlayment RH


LEVELROCK APPLICATOR
Morrison Construction Company
"We were able to get an average compressive strenth of 2,683 psi. That's an excellent rating."
Jeff Morrison
President
Morrison Constriction Company
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LEVELROCK Brand Underlayment RH Creates a Smooth Level Surface for Granite and Hardwood Flooring Finishes


LEVELROCK RH
LEVELROCK Brand underlayment is mixed outside the Los Altos home.
Complex specs on a new 3,500-sq. ft. residential radiant heat floor called for granite in some areas and hardwood flooring in others. The dilemma was how to create a smooth, level surface that would lock radiant heat tubes in place even though the finished flooring products - granite and hardwood - were of differing thicknesses.

LEVELROCK Brand Floor Underlayment RH (Radiant Heat) proved to be just what the doctor ordered. "By using LEVELROCK RH, we were able to float the floor to different elevations," said Jeff Morrison, president and owner of Morrison Construction Company, Senora, Calif. "LEVELROCK RH created a level flooring surface, even though the finished floor products were of varying thicknesses."

Morrison's five-man crew poured the LEVELROCK RH underlayment 1¼-inch thick in the areas that were to receive granite and 1½-inch thick in the hardwood floor areas. The result was a perfectly level floor surface throughout the home.

LEVELROCK RH
Radiant heat tubing is in position, ready for application of the gypsum concrete underlayment.
"It was great. The contractor framed the floor to one level," said Morrison. "We then adjusted the height of the pour to accept the various flooring products."

The luxury home is being built in Los Altos Hills, an exclusive subdivision in the Bay area peninsula south of San Francisco. The stucco split-level features stone fireplaces and a guesthouse on the lower floor. Radiant heating was specified for both floor levels.

Easy Pour
Despite the complexities of the two-level floor surface, the installation went quickly and easily. Fielding a five-man crew, Morrison Construction completed the entire 3,500-sq.-ft. pour -- 160 bags of LEVELROCK underlayment -- in only one day.

Alternative Energy, a company specializing in Radian Floor Heating for over 20 years, designed and installed the hydronic system. The underlayment was poured over the tubing, providing a thermal mass substrate which adds increased efficiency to the heating system.

"Even though we had to float the floor to different elevations and pour to different thicknesses," Morrison said, "we were still able to install the radiant heat underlayment in only one day… with no muss, fuss or complications."

Excellent Strength Characteristics
LEVELROCK RH
Morrison Construction completed the entire 3,500 sq. ft. pour in only one day.

In addition, Morrison Construction was extremely pleased with the superior strength of the LEVELROCK underlayment. It is formulated to provide minimum compressive strengths of 2,500 psi. "We were able to get an average compressive strength of 2,683 psi," Morrison said. "That's an excellent reading."

LEVELROCK RH underlayment also proved to be ideal for locking the radiant heat tubes in place during construction. The non-shrinking nature of the underlayment prevents noise and tube chafing. And its special formulation prevents damage and breakage that is often associated with the high temperature of radiant heat flooring.



United States Gypsum Company Industrial Products Division
125 South Franklin Street
Chicago, IL 60606-4768
A Subsidiary of USG Corporation
800.487.4431
312.606.5380
www.gypsumsolutions.com
E-mail: industrial@usg.com
© 2002
United States Gypsum Company